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| Customized: | Customized |
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The air preheater is the heating surface where the flue gas at the tail of the boiler preheats the air entering the boiler to a certain temperature through the internal heat sink, which is a device used to improve the heat exchange performance of the boiler and reduce energy consumption. According to the heat transfer mode of the air preheater, the air preheater can be divided into two categories: thermal conduction type and regenerative type. The most commonly used in thermally conductive air preheaters is tubular air preheaters. In the large-capacity units, most of them use compact and lightweight rotary air preheaters.
Working Principle
Taking the rotary air preheater as an example to illustrate the principle of air preheater, it will rotate slowly during operation, the flue gas will enter the flue gas side of the air preheater and then be discharged, and the heat carried in the flue gas will be absorbed by the heat sink in the air preheater, and then the air preheater rotates slowly, the heat sink moves to the air side, and then the heat is transferred to the air before entering the boiler.
The application of air preheater in boiler is mostly three-compartment type, with fire alarm system, gap adjustment system and frequency conversion control system. Air preheaters are easy to use, simple to operate, safe to operate, and can improve the heat exchange performance of the boiler system, so it is very commonly used in flue gas boiler systems.
Details
The main heat transfer component of tubular air preheater is thin-walled steel tube. The tubular air preheaters are mostly cubic. The steel tubes are arranged vertically and staggered with each other. Both ends are welded on the upper and lower tube sheets.The tubular air preheater is equipped with an intermediate tube sheet in the tube box. The flue gas passes through the preheater up and down the pipe, while the air passes through the preheater horizontally to complete heat transfer.
Tubular air preheater is widely used in power station boilers and industrial boilers because of its advantages of good sealing, high heat transfer efficiency, easy manufacturing and processing. The shortcomings of tubular air preheater are large volume, easy ash plugging of steel tube content, difficult cleaning and easy wear and tear at flue gas inlet.
Parameter
| Layout item | Horizontal layout | Vertical layout |
| Tube arrangement | staggered arrangement / in-line arrangement |
staggered arrangement / in-line arrangement |
| Sealing of pipe and plate | Packing heat- resistant material / welding | welding |
| Anti-wearing | a,when gas scours external tube, welcoming smoke tubes have protective tile b,when gas scours inside tube,wear casing pipes are installed in gas inlet. |
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Functions
Enamel air preheater products are classified as following by application
1.Enamel heat exchanger designed for denitration renovation projects
2.Enamel heat exchanger for circulating fluidized bed boiler and pulverized coal boilers Heat
exchanger parts for garbage incinerators and biomass boilers
3.Heat exchanger parts for grate furnaces, like chain grate furnaces4.Heat exchanger parts for gas-fueled boilers, such as kerosene boilers, coke ovens, etc.
Company Introduction
Established in 1985,Zhangjiagang Hua Dong Boiler Co.,Ltd.(trading as HD Boiler),produces power plant; industrial; waste heat; waste incineration; biomass; organic heat carrier and electric steam boilers. Coupled with a comprehensive range of heating surfaces, HD Boiler brings to the market a unique service including boiler design , fabrication, installation, maintenance and replacement of boiler pressure parts.
1. Fabrication area of 200,000 square meters
2. 150 Engineers
3. 600 Coded welders
4. 60 Licensed Inspectors(NDT Level-III instructors)
5. Class-A Licenses for Design and Manufacture Boiler
6. ISO 9001:2008 Quality System
7. ASME Certificate of Power Boilers
8. ASME 'S','U' and NB stamp authorization
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